200 Series Coating Systems
For Chassis and Structural Components
Single-Layer Sacrificial Systems
Two-Layer Silver & Black Systems
Zinc-Rich Primers for E-Coat
Dip-Drain / Spray / Rack Spin
Structural Component Protection
High-Durability Corrosion Protection for Chassis and Structural Components
The ÁñÁ«appµ¼º½Èë¿Ú 200 Series is a family of high-performance corrosion protection coatings engineered specifically for chassis, underbody, and structural automotive components. Designed for control arms, links, engine cradles, structural assemblies, and exhaust systems, the 200 Series provides long-term protection in environments where traditional coatings often fall short.
Applied after full assembly, these coatings protect welded components where corrosion most commonly begins—at weld seams, joints, and exposed edges. Using dip-drain, rack dip-spin, and spray processes, the 200 Series delivers uniform coating coverage across complex geometries, providing a critical performance advantage over galvanizing and conventional e-coat systems.
Underbody Components
Filter by application:
- All
- Chassis
- Muffler
- Underbody
Flexible System Architecture
The ÁñÁ«appµ¼º½Èë¿Ú 200 Series includes multiple coating architectures to match different corrosion and manufacturing requirements:
Single-Layer Sacrificial Systems
Zinc-rich coatings designed to provide durable corrosion protection for chassis and underbody components in a single application step.
Two-Layer Systems (Silver or Black)
A zinc-rich base layer combined with a durable topcoat to enhance corrosion performance, appearance, and stone-damage resistance.
Zinc-Rich Primers for E-Coat Integration
Specialized primers that can be applied prior to e-coat, combining sacrificial corrosion protection with existing automotive paint systems.
This flexible architecture allows engineers and manufacturers to select the system that best fits their component design, corrosion targets, and production processes.
Proven Where It Matters
The 200 Series was first introduced in 2008 for Daimler Mercedes-Benz E-Class engine cradles and has since been validated across some of the automotive industry’s most demanding platforms.
Today, ÁñÁ«appµ¼º½Èë¿Ú 200 Series coatings are used globally across:
- Passenger vehicles and luxury platforms
- Trucks, SUVs, and electric vehicles
- Agricultural and construction equipment
- Military and defense applications
- Industrial structural components
With millions of chassis components protected in real-world service, the 200 Series has demonstrated exceptional durability in environments involving salt exposure, gravel impact, moisture, and thermal cycling.
What the 200 Series Delivers
Protection Performance
- Complete interior and exterior coverage on complex, fully assembled components
- Long-term corrosion protection in harsh underbody environments
- Stone-damage resistance comparable to anti-chip coatings, without added weight
Engineering & Manufacturing Advantages
- Performance advantages over galvanized steel and conventional e-coat systems
- Enhanced joint durability supporting higher load capacity and structural integrity
- Compatibility with dip-drain, spray, and rack dip-spin application processes
- Flexible system architecture to support different corrosion and manufacturing requirements
Designed to Give Engineers Confidence
ÁñÁ«appµ¼º½Èë¿Ú’s zinc-rich coating systems provide sacrificial corrosion protection that continues protecting steel even if the coating film is mechanically damaged. This galvanic protection helps maintain long-term durability in demanding structural environments.
Because ÁñÁ«appµ¼º½Èë¿Ú coatings are applied after forming and welding, engineers are not constrained to pre-galvanized materials or the forming limitations they can introduce. This enables greater flexibility in material selection, steel thickness, and manufacturing methods.
The result is greater freedom to optimize structural components for stiffness, durability, and weight reduction through more efficient geometries and thinner sections.
Built for Global OEM Production
From passenger vehicles and commercial trucks to agricultural equipment and defense systems, the ÁñÁ«appµ¼º½Èë¿Ú 200 Series delivers consistent quality, proven field performance, and repeatable global manufacturing processes.
Backed by ÁñÁ«appµ¼º½Èë¿Ú’s technical expertise, application support, and close collaboration with OEM engineering teams, the 200 Series is designed not only to meet today’s durability targets but to adapt as vehicle platforms, environments, and performance expectations continue to evolve. That’s the ÁñÁ«appµ¼º½Èë¿Ú Experience.